Once the metal is cleaned, treated, and painted, the strip is rewound into a coil size prescribed by the customer. From there, the coil is removed from the line and packaged for shipment or additional processing.
After the primer is applied and cured, then the metal strip enters the finish coat station where a topcoat is applied. Topcoats provide color, corrosion resistance, durability, flexibility and any other required physical properties. Like primers, the topcoat is cured using thermal cure ovens.
Oven
Coil coating ovens can range from 130 feet to 160 feet and will cure the coatings in 13 to 20 seconds.
During this stage, the strip enters the prime coat station whereby a primer is applied to the clean and treated metal. After the primer is applied, the metal strip travels through a thermal oven for curing. Primers are used to aid in paint adhesion, improve corrosion performance and enhance aesthetic and functional attributes of the topcoat.
S Wrap Coater
The S wrap coater design allows for primers and paints to be applied to the top and back side of the metal strip simultaneously in one continuous pass.
The cleaning and pretreating section of the coil coating process focuses on preparing the metal for painting. During the cleaning stage, dirt, debris, and oils are removed from the metal strip. From there, the metal enters the pretreatment section and/or a chemical coater whereby chemicals are applied to facilitate paint adhesion and enhance corrosion resistance.
Dried-In-Place
In this stage a chemical that provides enhanced corrosion performance is applied. This treatment can be chrome free if required.
The accumulator is a structure that adjusts up and down to store material, which makes continuous operation of the coil coating process possible. This accumulation will continue to feed the coil coating processes while the entry end has stopped for the stitching process. As much as 750 feet of metal can be collected.
AZZ Galvanizing and Plating – Milwaukee Delivers Trusted Plating Solutions Across the Upper Midwest
At AZZ Galvanizing and Plating – Milwaukee, precision and performance come together to deliver reliable corrosion protection and surface finishing solutions.
The facility features large-capacity kettles for hot-dip galvanizing, fully automated plating lines, and an experienced team focused on consistency, speed, and quality. These capabilities allow the operation to handle everything from structural steel and large assemblies to small parts and high-volume plating runs.
With advanced process control and automated systems, the Milwaukee location ensures tight tolerances and repeatable results across both galvanizing and plating applications. Zinc, nickel, and specialty finishes are processed efficiently, while integrated material flow and racking systems keep turnaround times fast. This combination of technology and expertise makes it possible to serve a wide range of industries with complex project needs and demanding timelines.
Strategically located in the Upper Midwest, the facility plays a critical role in AZZ’s North American network. Customers benefit from local support backed by the strength of a national operation, gaining access to trusted metal finishing solutions that stand up to the harshest environments. To learn more or discuss your next project, call us at 414-645-3250.
At AZZ, we understand the importance of convenience. That’s why we’ve added trucking services at our Edmonton location to provide a true one-stop solution for customers throughout Western Canada.
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