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    Logo

    AZZ Inc.

    One Museum Place
    3100 West 7th Street, Suite 500
    Fort Worth, Texas 76107

    © 2026 AZZ Inc.

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    Metal Coatings
    Galvanizing

    Hot-Dip Galvanizing
    Spin Galvanizing
    Essential Zinc
    Facility Locations

    Surface Technologies

    Below Grade Coating
    Duplex Coating
    E-Coating
    Mil-Spec
    Plating

    Powder Coating
    Surface Prep
    Wet Coating
    Facility Locations

    Markets

    Construction
    Electrical
    Industrial
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    Precoat Metals
    Coil Coating

    Coil Coating Process
    Coating Solutions
    CoilZone
    Facility Locations

    Capabilities

    Cleaning & Pretreating
    Cut-to-Length
    Embossing
    Laminating
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    Shape Correction
    Slitting

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    Locations

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    Dialog window

    PCM Foundations

    A sampling of our popular textures:

    Silver Metal Shine

    Silver Metal Shine

    Silver Metal Shine

    Brushed Steel

    Brushed Steel

    Brushed Steel

    Light Silver Metal

    Light Silver Metal

    Light Silver Metal

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    PCM Xtremes

    PCM Xtremes ensure optimal performance and longevity in harsh environments:

    Air/Water/Ground

    Air Water Ground

    Air/Water/Ground

    Temperature/Fire

    Temperature Fire

    Temperature/Fire

    Caustic/Chemical

    Caustic Chemical

    Caustic/Chemical

    Dialog window

    PCM Mimics

    A sampling of our popular textures:

    Architectural Tile

    Architectural Tile

    Architectural Tile

    Barnwood

    Barnwood

    Barnwood

    Bottomland Print

    Bottomland Print

    Bottomland Print

    Camo Leaf

    Camo Leaf

    Camo Leaf

    Generic Asphalt

    Generic Ashalt

    Generic Camo

    Generic Camo

    Generic Camo

    Light Brown Wood

    Light Brown Wood

    Light Brown Wood

    Maple

    Maple

    Maple

    Oak 3

    Oak 3

    Oak 3

    Pau Ferro Wood

    Pau Ferro Wood

    Pau Ferro Wood

    Pau Ferro

    Pau Ferro

    Pau Ferro

    Rosewood

    Rosewood

    Rosewood

    Stone Wall

    Stone Wall

    Stone Wall

    Walnut Print

    Walnut Print

    Walnut Print

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    ×
    Coil Coating Process

    Exit End (Recoiler)

    Once the metal is cleaned, treated, and painted, the strip is rewound into a coil size prescribed by the customer. From there, the coil is removed from the line and packaged for shipment or additional processing.

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    Coil Coating Process

    Exit Accumulator

    Like the Entry Accumulator, the Exit Accumulator adjusts up and down to store metal while the recoiler is unloading a completed coil.

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    Coil Coating Process

    Top Coat

    After the primer is applied and cured, then the metal strip enters the finish coat station where a topcoat is applied. Topcoats provide color, corrosion resistance, durability, flexibility and any other required physical properties. Like primers, the topcoat is cured using thermal cure ovens.

    Oven

    Coil coating ovens can range from 130 feet to 160 feet and will cure the coatings in 13 to 20 seconds.

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    Coil Coating Process

    Prime Coat

    During this stage, the strip enters the prime coat station whereby a primer is applied to the clean and treated metal. After the primer is applied, the metal strip travels through a thermal oven for curing. Primers are used to aid in paint adhesion, improve corrosion performance and enhance aesthetic and functional attributes of the topcoat.

    S Wrap Coater

    The S wrap coater design allows for primers and paints to be applied to the top and back side of the metal strip simultaneously in one continuous pass.

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    Coil Coating Process

    Cleaning & Pretreating

    The cleaning and pretreating section of the coil coating process focuses on preparing the metal for painting. During the cleaning stage, dirt, debris, and oils are removed from the metal strip. From there, the metal enters the pretreatment section and/or a chemical coater whereby chemicals are applied to facilitate paint adhesion and enhance corrosion resistance.

    Dried-In-Place

    In this stage a chemical that provides enhanced corrosion performance is applied. This treatment can be chrome free if required.

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    Coil Coating Process

    Entry Accumulator

    The accumulator is a structure that adjusts up and down to store material, which makes continuous operation of the coil coating process possible. This accumulation will continue to feed the coil coating processes while the entry end has stopped for the stitching process. As much as 750 feet of metal can be collected.

    Dialog window
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    Coil Coating Process

    Entry End

    Uncoiler

    Metal coils, up to 60,000 pounds, are received and undergo visual inspection before moving to the uncoiler for unwinding.

    Coil Stitch

    At this stage, previous and next coil ends are mechanically joined, ensuring continuous feed in the coil coating line.