Once the metal is cleaned, treated, and painted, the strip is rewound into a coil size prescribed by the customer. From there, the coil is removed from the line and packaged for shipment or additional processing.
After the primer is applied and cured, then the metal strip enters the finish coat station where a topcoat is applied. Topcoats provide color, corrosion resistance, durability, flexibility and any other required physical properties. Like primers, the topcoat is cured using thermal cure ovens.
Oven
Coil coating ovens can range from 130 feet to 160 feet and will cure the coatings in 13 to 20 seconds.
During this stage, the strip enters the prime coat station whereby a primer is applied to the clean and treated metal. After the primer is applied, the metal strip travels through a thermal oven for curing. Primers are used to aid in paint adhesion, improve corrosion performance and enhance aesthetic and functional attributes of the topcoat.
S Wrap Coater
The S wrap coater design allows for primers and paints to be applied to the top and back side of the metal strip simultaneously in one continuous pass.
The cleaning and pretreating section of the coil coating process focuses on preparing the metal for painting. During the cleaning stage, dirt, debris, and oils are removed from the metal strip. From there, the metal enters the pretreatment section and/or a chemical coater whereby chemicals are applied to facilitate paint adhesion and enhance corrosion resistance.
Dried-In-Place
In this stage a chemical that provides enhanced corrosion performance is applied. This treatment can be chrome free if required.
The accumulator is a structure that adjusts up and down to store material, which makes continuous operation of the coil coating process possible. This accumulation will continue to feed the coil coating processes while the entry end has stopped for the stitching process. As much as 750 feet of metal can be collected.
A Steel Fabricator’s choice for an Outdoor Family Oasis
Galvanized steel can dramatically enhance a residential application in many ways, primarily by adding a touch of modernity, durability, and aesthetic appeal to outdoor structures and features.
Hot-dip galvanized beams are versatile and can be used in various residential design elements. They can serve as structural supports for pergolas, trellises, and outdoor shelters. When used as framing or edging for landscaping like raised flower or retaining walls, they create a clean and crisp border that defines outdoor spaces.
This steel fabricator’s endeavor to create an outdoor oasis for his family is a testament to the power of vision, dedication, and craftsmanship. With a keen eye for design, unwavering commitment to quality, and a deep understanding of steel, he transformed his backyard into a tranquil retreat.
The project stands as an inspiration for all, serving as a reminder that in our daily lives, we have the ability to craft moments of tranquility and elegance. It underscores the significance of pursuing our passions and creating spaces where we can find solace while forging cherished memories with our loved ones.
The steel beams incorporated into this structure are striking architectural elements, providing a robust and aesthetically pleasing framework for this outdoor living area. Both the artfully designed fencing and the steel accents on the structure impart a sleek, contemporary appearance. The integration of steel beams into this design presented a complex structural challenge. The fabricator had to ensure that the steel beams were correctly sized and positioned to support the weight of the brickwork, as well as any additional loads such as a roof or outdoor equipment.
Kentucky’s climate is known for its extremes, with hot, humid summers juxtaposed with cold, snowy winters, and everything in between. The use of hot-dip galvanized steel not only enhances the visual appeal of this structure but also safeguards it from the ever-changing environmental conditions and joyful splashes from the swimming pool.
As the eco-friendly coating solution, hot-dip galvanized steel is a sustainable material choice because it is highly recyclable. Additionally, because galvanized steel is highly resistant to corrosion and rust, it often eliminates the need for chemical treatments or coatings that may contain harmful chemicals. This can contribute to a healthier and more environmentally friendly backyard environment.
In the end, the skilled fabricators at Southern Metal Products Co. in Louisville, Kentucky, have crafted an outdoor oasis that transcends being a mere physical structure; it serves as a symbol of love and devotion to family and the artistry of steel fabrication.
The steel beams incorporated into this structure are striking architectural elements, providing a robust and aesthetically pleasing framework for this outdoor living area.